Certified Power Plant Operator

Why Select this Training Course?

A power plant is an engineering facility used to produce electric power. The facility is supported by one or more generators, which convert energy from other resources into electric power. The power plant operates boilers, turbines, generators, and any other auxiliary devices in power production plants. The Rcademy Certified Power Plant Operator course exposes participants to the basic principles and advanced knowledge of the operation, control, construction, fabrication, and composition of common types of fossil-fuelled power stations such as thermal, gas, and diesel power plants.

The training program helps participants understand the concepts and theories of electrical and mechanical engineering, electrical machines and drives, and thermodynamics and assists them in gaining expert knowledge in the domain. It will also teach the methods of systematic monitoring and control of processes and the operation of control instruments, valves, sensors, actuators, heat exchangers, compressors, and more.

The course is designed to provide participants with a comprehensive understanding of the issues surrounding the operation of a power plant. It does so in a safe and learned fashion, thereby significantly reducing the occurrence of errors that are often caused by a lack of knowledge and awareness in the industry. By enrolling in this course, participants can feel confident in operating a power plant effectively and safely.

Who is a power plant operator?

The power plant operator plays a crucial role in controlling the functioning of power plants and the flow of electricity from plants to substations, which in turn cater to the electricity needs of industries, households, and factories. Power plant operators generally require a high school diploma or its equivalent, with further study that may combine classroom and hands-on training.

What is the difference between a power plant and a power station?

In practice, people tend to use the terms ‘Power plant’ and ‘Power station’ interchangeably, but these two phrases refer to the different sections of electricity generation facilities. Essentially, the term ‘power plant’ refers to a generation station in its entirety which comprises all structures, hardware, gear and all other related appliances used to generate power regardless of the kind of energy produced. On the other hand, a “power station” refers to a single building or complex in a power plant that generates electricity.

Who Should Attend?

The Rcademy Certified Power Plant Operator course is designed to suit a diverse range of professionals within the power generation industry, including:

• Project engineers and managers who plan, coordinate, and conduct power plant construction or expansion.
• Power station maintainers or maintenance crew within power stations who carry out preventive maintenance, fault finding, and repairs more efficiently.
• Operators, technicians, engineers and managers who are in charge of the daily operation and management of the power plants.
• Electrical and mechanical engineers responsible for power generation technologies, equipment design, performance optimisation, and maintenance practices.
• Recent graduates, site engineers and technical crew members who are seeking either to enter or to advance their careers in the power generation industry

What are the Course Objectives?

After completing the Rcademy Certified Power Plant Operator course, participants will achieve the following:

• Understand basic engineering principles relevant to power plants.
• Gain proficiency in operating power plants effectively.
• Analyse power-related processes and interpret control diagrams.
• Familiarise themselves with the various features of power plants, including selection criteria and optimisation techniques.
• Acquire knowledge of maintenance protocols, troubleshooting procedures, and control operations specific to power plants.
• Learn power plant parameters, disturbances, and control techniques to ensure efficient and reliable operation.

How will this Course be Presented?

This course is designed with participants’ needs in mind, aiming to meet their expectations while enhancing their knowledge and skills. Various practical methodologies ensure active and continuous learning throughout the program. The course content is curated by extensive and relevant research and is led by renowned professionals with substantial practical experience.

The Rcademy Certified Power Plant Operator course offers a comprehensive blend of practical and theoretical learning. Participants can access various resources, including slides, lecture notes, case studies, video presentations, and real-life scenarios. Interactive quizzes, seminars, and mock sessions enrich the learning experience. Moreover, a feedback platform is provided to collect participants’ complaints and suggestions, promoting optimal course content and delivery satisfaction.

What are the Topics Covered in this Course? 

Module 1: Fundamentals of Mechanical and Electrical Engineering

• Introduction to Sensors and Actuators
• Overview of pumps, compressors, turbines, fans, and blowers
• Principles of pneumatics and hydraulics
• Control valves, cylinders, and electrical actuation
• Basics of Heat Transfer Theory
• Understanding electric generators, motors, and drives

Module 2: Power Plant Operations

• Boiler operations and maintenance
• Turbine operations and control systems
• Generator operations and maintenance
• Fundamentals of Steam Cycle
• Techniques for Heat Rate Optimisation

Module 3: Gas Power Station

• Overview and Thermodynamics of gas power stations
• Components of gas turbines
• Construction, lubrication system, fuel system, and auxiliary systems
• Protection, control, and instrumentation
• Installation, operation, and maintenance procedures

Module 4: Thermal Power Station

• Overview and processes in thermal power stations
• Fuel combustion and steam generation
• Boiler auxiliary plant, operation, and controls
• Power generation from boilers
• Waste heat recovery and emission control

Module 5: Diesel Generator Power Station

• Types and components of power plants
• Engine technology and classifications
• Diesel generator types, protection, insulation, earthing, and construction
• Assemblies and components of diesel generator sets
• Layout, operation, and maintenance of diesel generator plants

Module 6: Process Instrumentation & Control

• Fundamentals of process control
• Measurement and control of pressure, level, flow, and heat
• Electronic controllers and control systems
• Understanding Process Flow Diagrams (PFD), Piping and Instrumentation Diagrams (P&ID), and Transfer Functions
• Open and Closed-Loop Control Systems
• Operational amplifiers and analog/digital controllers

Module 7: Management and Organisation of Plant Operations

• Roles and responsibilities in plant operations
• Operating policies and procedures
• Human resources and personnel qualifications
• Performance objectives and standards
• Coordination with other plant departments

Module 8: Shift Complement and Functions

• Responsibilities of shift supervisor
• Duties of operators
• Role of shift safety engineer or technical adviser
• Support personnel for shift technical needs

Module 9: Shift Routines and Operating Practices

• Shift scheduling and arrangements
• Shift turnover procedures
• Utilisation of operating procedures
• Pre-job briefings and control room conduct
• Shift rounds, communications, and recordkeeping

Module 10: Equipment Maintenance

• Preventive maintenance strategies
• Equipment inspection and testing procedures
• Troubleshooting common equipment failures
• Repair and replacement techniques

Module 11: Safety Procedures

• Workplace safety regulations and standards
• Personal Protective Equipment (PPE) requirements
• Hazard identification and risk assessment
• Emergency response protocols

Module 12: Environmental Compliance

• Environmental regulations applicable to power plants
• Emissions control technologies and strategies
• Waste management practices
• Environmental monitoring and reporting requirements

Module 13: Emergency Response and Crisis Management

• Emergency preparedness planning
• Response to equipment failures and system malfunctions
• Fire safety procedures
• Evacuation protocols

Module 14: Regulatory Compliance and Documentation

• Overview of regulatory agencies and their requirements
• Record-keeping and documentation practices
• Compliance audits and inspections

Module 15: Emerging Technologies

• Advanced control systems
• Decentralised utility
• Digital twins
• DataOps
• Remote monitoring and diagnostics
• AI, IoT, and Robotics in power distribution
• Virtual/digital power plants
• Microgrids
• Condition-based monitoring sensors
• Energy Storage Systems (ESS)
• Advanced combustion technologies
  • Supercritical and Ultra-supercritical boilers
  • Combined Cycle Gas Turbines (CCGT)
  • Integrated Gasification Combined Cycle (IGCC) systems