Diesel Engine Maintenance and Repair Certification Course

Why Select this Training Course?

Diesel engines are the powerhouses of many heavy industries, famous for their reliability and durability. Learning how to repair and maintain diesel engines requires a blend of knowledge and skills which this course aims to provide. Our Diesel Engine Maintenance and Repair Certification is internationally recognized and identifies you as an expert in diesel engines. You will gain the advanced expertise, applied knowledge and critical insight of diesel engines required to diagnose, repair and maintain them.

How has technology transformed diesel engine maintenance?

Find out how advances in diagnostic tools, emissions technology and electronic control systems are not only improving the performance of diesel engines but also ensuring that they comply with the strictest environmental laws.

What are effective fault diagnosis techniques for diesel engines?

Gain an understanding of systematic approaches to fault diagnosis, including the interpretation of diagnostic data and the application of analytical techniques for failure analysis, which is crucial to maintaining today’s sophisticated diesel engines.

Who Should Attend?

This course is strategically designed for:

• Automotive Technicians and Mechanics
• Marine Engineers
• Heavy Equipment Technicians
• Diesel Engine Specialists
• Fleet Maintenance Managers
• Service Managers
• Technical Support Personnel
• Those involved in the maintenance, repair, and overhaul of diesel engines

What are the Course Objectives?

Course participants will be able to:

• Develop a comprehensive understanding of diesel engine components and operation.
• Execute maintenance routines and inspections proficiently.
• Employ advanced diagnostic tools and techniques.
• Carry out efficient and effective repairs on various diesel engines.
• Update skills to include recent advancements in diesel technology.
• Apply troubleshooting methods to complex diesel system issues.
• Recognise and mitigate issues caused by emissions and environmental factors.
• Understand and implement workplace safety standards during maintenance and repair.

How will this course be presented?

Module 1: Diesel Engine

• All the different diesel engine types and setups.
• Major commercial and industrial applications of diesel engines.
• All the components of a diesel engine and their functions.
• Essential fuel systems and fuel injection in diesel fuel.
• How an air intake system in diesel is designed and works.
• A brief look at diesel engine exhaust systems.
• Complete study of cooling and lubrication systems.
• The teardown, inspection, and reassembly of a diesel engine.
• Introduction to the safety essentials of the business.

Module 2: Advanced Diagnostics and Troubleshooting

• How to use electronic diagnostic tools and software.
• Understanding fault codes and live data in diesel engine diagnostics.
• The basic methods of troubleshooting in diesel mechanics.
• A step-by-step proactive diagnostics protocol for diesel engine systems.
• How to diagnose, fix, and prevent common diesel engine problems.

Module 3: Emission Control and Exhaust After-Treatment Systems

• An overview of the most current emissions standards and regulations.
• NOx reduction technologies: EGR and SCR.
• Diesel engine particulate filter technologies and maintenance.
• The operation and components of an exhaust after-treatment system.
• DEF and how it works.
• Maintenance and monitoring of emissions control systems.
• How to perform a failure mode and effect analysis of your emissions control components.
• The retail strategy and implementation of emissions compliance strategies.
• How to upgrade older engines with more modern emission control systems.
• The role of biofuels and alternative fuels in reducing emissions.
• How to maintain engine performance while ensuring compliance with legislation.
• Emissions system diagnostics and rectification.

Module 4: Engine Performance Tuning & Economy

• The science of engine tuning for power and economy.
• Utilising turbocharging and supercharging to better fuel boost the engine’s power.
• Fuel injection systems and their tuning to the engine.
• Engine mapping and fuel economy tuning: How to tune the engine for optimal economy.
• New fuel additives and their effect on maintenance.
• Monitoring and increasing engine fuel economy.
• Engine performance criteria and efficiencies for diesel engines.
• Diesel-electric line haul locomotives update.
• The future of engine performance and technology.

Module 5: Maintenance Strategies & Best Practices

• Drafting preventive maintenance programmes.
• Standard checklists, service schedules and predictive maintenance schedules.
• Devising and implementing condition-based maintenance (CBM) strategies using real-time monitoring systems.
• The acquisition and analysis of maintenance data.
• Decision-making criteria for outsourcing vs in-house maintenance.

Module 6: Engine Overhaul & Reconditioning Programmes

• Causes for out-of-frame overhaul or replacement of the diesel engine.
• Tools and equipment in an out-of-frame diesel engine service.
• Out-of-frame reconditioning of major components of the diesel engine, step-by-step.
• Engine reassembly: Sealing technologies and materials.
• Troubleshooting post-rebuild issues.
• Warranty considerations and customer satisfaction.
• Documenting the engine overhaul process for record-keeping.
• Keeping abreast with advancements in reconditioning techniques.

Module 7: Hydraulic and Electromechanical Systems in Diesel Engines

• Fundamentals of hydraulic systems in diesel engines.
• Introduction to electromechanical components and their operation.
• Maintenance of start-up systems, alternators, and electrical components.
• Troubleshooting common electrical system faults.
• Understanding hybrid diesel-electric powertrains.
• Battery technology and maintenance in diesel systems.
• Implementing intelligent engine systems and telematics.
• Predictive maintenance using smart sensors.

Module 8: Lubricants, Coolants, and Consumables

• Properties and selection of diesel engine lubricants.
• Importance of coolant quality in engine maintenance.
• Types and compatibility of filters and other consumables.
• Best practices in fluid management and conservation.
• Evaluation and testing of lubricants and coolants.
• The role of additives in engine fluids.
• Disposal and environmental considerations.
• Upcoming trends in eco-friendly consumables.

Module 9: Workforce Management and Training in Diesel Maintenance

• Understanding technician competency levels and certifications.
• Strategies for effective training and skill development.
• Creating a culture of ongoing learning and improvement.
• Integration of virtual/augmented reality in maintenance training.
• Assessing and addressing skill gaps in the maintenance team.
• Methods to enhance productivity and teamwork.
• Specialised training for handling new technology and systems.
• Incorporating soft skills training for technical personnel.

Module 10: Emerging Trends in Diesel Engine Technology

• Advances in diesel engine design and materials.
• Incorporating AI and machine learning in diesel diagnostics.
• Impacts of global energy policies on diesel engine technology.
• Developments in alternative fuels and advanced combustion processes.
• Electrification of components traditionally driven by the engine.
• The role of connectivity and data analytics in engine maintenance.
• Legislative trends and their impact on diesel engine technology.
• Exploring the future: Diesel engine prospects and potential advancements.
• Participation in industry forums and knowledge-sharing platforms.
• Engaging with manufacturers for updates and support.
• Preparing for the transition to hybrid and electric powertrains.