Masterclass in Rotating Equipment Engineering

Why Select this Training Course?

Rotating equipment engineers are experienced professionals proficient in the design, operation, repair, and troubleshooting of rotating machinery commonly used in industrial processes. They work in many industries like oil and gas, electricity production, chemical processing, manufacturing, and aerospace.

The Rcademy Masterclass in Rotating Equipment Engineering course is a top program for professionals looking to expand their knowledge in rotating machine engineering. At an introductory level, the course covers the designs, operating principles, types and maintenance of the commonly used operation rotating machinery in the oil and gas industry.

Next, the course explores advanced topics like predictive maintenance, remote monitoring, data analytics, and vibration analysis. In this all-inclusive course, students are equipped with the necessary skills to correctly decide on issues surrounding rotating equipment engineering. They will, in essence, be able to use their technique to confidently and effectively solve industry problems, increase efficiencies, and climb up in their careers.

Who is a rotating equipment engineer?

A rotating equipment engineer is in charge of performing hands-on diagnoses, overhauls, and repairs on different types of rotating equipment, such as steam turbines, air instruments, single—and multistage pumps and valves, gas compressors, and gearboxes.

What are the roles of a rotating equipment engineer?

The tasks and responsibilities of a rotating equipment engineer may change with every industry, the company or at different phases of the equipment’s life cycle.

Regardless, here are some common responsibilities associated with this role:

• Oversee the supply and operation of safety, performance, and budget-keeping rotary machinery to meet the site requirements.
• Coordinating and achieving plant reliability and operational efficiency through the prioritisation and implementation of machinery life cycle maintenance projects.
• Cooperate with interdisciplinary teams with operations and mechanic segments to increase the efficiency of the system.
• Quality assures the specification and approval of the new rotating tools that align with the industry and company standards.
• Organise technical training sessions for operators and mechanical staff to gain more expertise on rotating equipment.
• Supervise both onsite and offsite repair while maintaining high-quality control and quality assurance.
• Carry out performance evaluations of rotating machines periodically, prioritising necessary enhancements.
• Present emergency assistance during the commissioning of plants, shutdowns, and operational disruptions.

Who Should Attend?

The Rcademy Masterclass in Rotating Equipment Engineering course is specially designed and curated for the following set of professionals:

• Rotating equipment engineers specialising in the design, operation, maintenance, and optimisation of rotating equipment.
• Maintenance engineers and technicians responsible for the upkeep and reliability of rotating machinery.
• Professionals focusing on reliability engineering.
• Process engineers involved in the design and operation of industrial processes that use rotating equipment.
• Operations managers and supervisors overseeing operations involving rotating equipment.
• Plant managers and maintenance managers responsible for the overall maintenance strategy, budgeting, and resource allocation.
• Procurement and supply chain professionals involved in equipment procurement, vendor selection, and supply chain management.
• Consultants and service providers offering expertise in rotating equipment engineering, maintenance, and reliability services.
• Researchers and academics interested in advancing the field of rotating equipment engineering.

What are the Course Objectives?

The Rcademy Masterclass in Rotating Equipment Engineering course is designed to aid participants in achieving the following outcomes:

• Acquire knowledge and technical expertise in remote monitoring and data analytics, predictive maintenance, and vibration analysis of rotating equipment.
• Gain the needed confidence and experience to adequately push maintenance initiatives for all rotating equipment in an organisation.
• Develop the orientation and mastery to accurately predict the period and degree of maintenance through various methods, especially vibration analysis.
• Acquire a mastery of advanced techniques and concepts to perform predictive maintenance and vibration analysis.
• Increase the knowledge and confidence to train other professionals in conducting predictive maintenance.
• Learn the commands to curb occupational hazards through timely repairs of wear and tear of machines.
• Develop the awareness and skill to conduct all inspection and maintenance activities following industry standards and according to the timelines.

How will this Course be Presented?

This is participant-based and specially designed to fulfil their expectations while improving their skills and knowledge base. Different techniques and approaches will be employed to deliver the training and ensure active participant learning. Experts in the field with years of practice and experience will deliver the training course to the comprehensive understanding of the participants. The modules are created following in-depth and thorough research.

During the Rcademy Masterclass in Rotating Equipment Engineering course, the students will learn both theoretically and practically using presentation slides, lecture notes, case studies, video presentations, and auto-generated scenarios. Participants also participate in workshops, quizzes, seminars, and mock sessions, which allow them to give feedback and ascertain, when necessary, their overall satisfaction.

What are the Topics Covered in this Course? 

Module 1: Introduction to Rotating Equipment Engineering

• Overview of rotating equipment types and applications
• Basic principles of rotation, torque, and power transmission
• Importance of rotating equipment in industrial processes
• Techniques, terms and terminologies

Module 2: Types of Rotating Equipment

• Centrifugal pumps
• Centrifugal compressors
• Turbines (Steam, Gas, and Hydraulic)
• Fans and blowers
• Rotating auxiliary equipment (gearboxes, couplings, bearings)

Module 3: Design Considerations and Engineering Calculations

• Design factors affecting performance and reliability
• Hydraulic design principles for pumps and compressors
• Mechanical design considerations for turbines and fans
• Engineering calculations for sizing and selection

Module 4: Operation and Maintenance Practices

• Startup and shutdown procedures
• Routine maintenance tasks and schedules
• Condition monitoring techniques (vibration analysis, thermography, oil analysis)
• Troubleshooting common issues and failures

Module 5: Reliability and Safety

• Importance of reliability engineering in rotating equipment
• Safety considerations in design, operation, and maintenance
• Risk assessment and mitigation strategies

Module 6: Categories of Performance Indicators for Rotating Equipment

• Process Performance Indicators
• Electrical Performance Indicators
• Mechanical Performance Indicators
• Control System Performance Indicators

Module 7: Advantages of Predictive Maintenance

• Increased efficiency in lowering downtimes
• Mitigated risks by overall security
• Increased ROI in the long- and short-term
• Reduced labour costs
• Reduced energy costs
• Reduced equipment costs
• Reduced wear part inventories
• Improved safety
• Better quality

Module 8: Methods of Predictive Maintenance

• Ultrasound analysis
• Infrared thermography
• Motor-current signature analysis
• Partial discharge monitoring
• Oil analysis
• Vibration analysis

Module 9: Hierarchy for Remote Monitoring and Data Analytics

• Cloud
• Edge device
• Field-level

Module 10: Parts Affected by Undetected Vibration

• Flatness and shape of the shaft
• Shaft misalignment and future behaviour of shafts
• Rotor imbalance
• Rubbing malfunctions between stationary and rotating parts
• Fluid-induced instabilities
• Gear faults
• Mechanical looseness
• Foundation and other mechanical failure issue

Module 11: Aspects Expressing Vibration Magnitudes

• Acceleration
• Velocity
• Displacement

Module 12: Types of Imbalance Causing Vibrations

• Dynamic imbalance
• Couple imbalance
• Static or forced imbalance

Module 13: Tools Used for Vibration Measurement

• FFT analysers
• Transducers
  • Velocity transducers
  • Accelerometers
  • Displacement transducers
• Line and protection systems

Module 14: Types of Vibration Analyses

• Orbital analysis
• Modal analysis
• Torsional analysis

Module 15: Faults Identified by Vibration Analysis

• Machine misalignment
• Machine imbalance
• Resonance
• Bent shafts
• Blade pass disturbances
• Gear mesh disturbances
• Vane pass disturbances
• Motor faults
• Recirculation and cavitation
• Bearing failures
• Critical machine speeds
• Mechanical looseness

Module 16:  Cleaning Rotating Equipment

• Cleaning is key
• Confirm proper alignment
• Listen for odd sounds
• Feel for odd vibrations
• Keep tools lubricated
• Inspect all bolts

Module 17: Emerging Trends in Rotating Engineering

• Reliability-centered Maintenance (RCM)
• Asset Performance Management (APM)
• Advanced materials and coatings
• Energy efficiency and sustainability