Masterclass in Warehouse Design

Why Select this Training Course?

Warehouse design entails determining the most efficient dimensions, arrangement, and technological systems for a facility or activity. The analysis examines the procedures involved in identifying the necessary specifications for a new facility, such as its size, vertical clearance, floor capacity, power requirements, and yard dimensions. These specifications are determined depending on the chosen handling technology. The warehouse design project will provide a comprehensive concept design that encompasses all stages, including an equipment schedule for the necessary Material Handling Equipment (MHE), site drawings, and a concrete plan for the project’s gradual execution. This document contains all the necessary information to carry out the equipment purchase process. The initial stage in creating an installation involves formulating the arrangement of a warehouse’s layout. Although this may appear to be a straightforward problem, it is challenging to resolve in reality. Additionally, it provides an illustration of a warehouse plan that is divided into six distinct sections, which include the use of warehouse automation.

This Rcademy Masterclass in Warehouse Design course will provide you with a comprehensive comprehension of warehouse mechanics and the ability to closely evaluate each process within warehouse operations for potential improvements. This will result in increased efficiency, long-term impact on client satisfaction, and organisational growth. In this course, students will acquire valuable knowledge and comprehension that will give them a distinct advantage over others. This advantage will extend beyond simply managing daily warehouse tasks, as students will also be able to efficiently perform various functions and develop creative strategies to enhance operations. This will result in continuous improvement and open up additional opportunities for growth.

Why is warehouse design important?

The process of designing a new warehouse is crucial and necessitates the management of various complex components. The design of your facility should be meticulously organised to ensure optimal utilisation of available space, seamless functioning of processes, enhanced productivity, and the safety of staff. An optimal warehouse layout design is characterised by its practicality and functionality, enabling your organisation to achieve its objectives efficiently. When creating a warehouse plan, it is important to follow certain fundamental concepts. Due to the significant increase in businesses using eCommerce solutions in the past decade, there is a strong need for logistics and storage services. Consumers have an expectation for expedited service that enables the delivery of products at any hour of the day.

What are the principles of warehouse layout design?

Designing an efficient warehouse layout is essential because it significantly impacts the overall efficiency and productivity of the warehouse. The intended configuration should organise the procedures in a coherent order that can facilitate the optimisation of operations, enhance efficiency, and minimise costs. An effectively implemented and optimised warehouse layout design can offer convenient access to stored merchandise, minimise the time spent on trips, and enhance the efficiency of order fulfilment. The arrangement of the facility should be optimised to facilitate staff navigation, allowing for convenient and efficient retrieval of commodities without the need to disturb other products that may obstruct access. By optimising order fulfilment processes, the efficiency of your workforce can be greatly improved, resulting in faster order completion and increased overall output.

Who Should Attend?

This Rcademy Masterclass in Warehouse Design course is specifically designed for manufacturing and design professionals, including:

• Warehouse employees engaged in completing specific or all duties and processes within a warehouse.
• Quality managers in charge of monitoring and maintaining the quality of warehouse operations.
• Auditors and compliance officers who need to verify and validate that all procedures and systems in warehouses conform to expected standards.
• Warehouse managers and supervisors accountable for maintaining warehouse operations and systems.
• Supply chain managers accountable for supervising the control of product demand to guarantee prompt delivery and client contentment.
• Any other professional that wants to master warehouse mechanics.

What are the Course Objectives?

The major objectives of this Rcademy Masterclass in Warehouse Design course are to provide experts with the ability to:

• Gain knowledge of warehouse mechanics.
• Instruct other professionals in warehouse mechanics.
• Develop creative procedures and processes to bridge gaps in existing systems of warehouse design, ensuring seamless change management.
• Implement innovative methods and strategies to improve warehouse mechanics, showcasing talent and ensuring one’s career growth and progression.
• Learn exposure to ensure all processes and systems adhere to internationally accepted quality standards.
• Learn the objective measures to track staff performance and make suitable changes to improve efficiency and quality.
• Explain the distinctions between general warehousing and order fulfilment.
• Understand the developing procedures that affect Just-In-Time and Third-Party Logistics.
• Identify the elements associated with space utilisation.
• Master the fundamentals of warehouse operations.

How will this Course be Presented?

This Rcademy Masterclass in Warehouse Design course is customised to meet the needs of its attendees. It also makes it easier for them to learn new things and improve their abilities. The training session will use a variety of ideas and techniques to promote active learning among participants. The training will be taught by industry specialists with extensive expertise. The lessons are based on comprehensive and in-depth research on the subject.

This Rcademy Masterclass in Warehouse Design course combines classroom instruction with practical experience through lecture notes, topic-specific presentations, and realistic situations. Participation in seminars, workshops, tests, and presentations is also encouraged. They will also be required to provide regular feedback on the courses they are studying.

What are the Topics Covered in this Course?

Module 1: Introduction to Advanced Warehouse Design

• Overview of advanced warehouse design
• Historical evolution and future trends
• The role of advanced design in supply chain optimisation
• Comparative analysis of traditional vs. advanced designs
• Strategic importance of warehouse design
• Alignment with corporate strategy
• Impact on customer service levels
• International standards and regulations
• Environmental and safety compliance

Module 2: Types and Functions of Advanced Warehouses

• Hyperlocal micro-fulfilment centers
• Multi-channel distribution hubs
• Smart warehouses
• High-security and specialised storage
• Advanced inventory management
• High-speed order processing
• Temperature and humidity controls for sensitive goods
• Detailed assessment of business needs

Module 3: Strategic Site Selection and Comprehensive Layout Planning

• Proximity to transportation networks
• Geopolitical and economic stability
• Labor market analysis
• Advanced space utilisation techniques
• Ergonomic and safety considerations in layout
• Workflow and process optimisation
• Real-time data integration for layout adjustments
• Adaptive and flexible layout designs
• Environmental impact and sustainability
• Incorporating green building practices
• Renewable energy sources and carbon footprint reduction

Module 4: Advanced Material Handling Systems

• High-efficiency conveyors and sortation systems
• Advanced Automated Guided Vehicles (AGVs)
• Drones and other aerial systems
• Design considerations for material handling
• Throughput analysis and capacity planning
• Safety and ergonomic design in material handling
• Integration with warehouse management systems (WMS)
• Cost-benefit analysis
• Investment vs. operational savings
• ROI calculation for advanced handling systems

Module 5: Innovative Storage Systems and Solutions

• High-density racking solutions
• Automated Storage and Retrieval Systems (AS/RS)
• Dynamic shelving and bin systems
• Advanced inventory control methods
• Real-time inventory tracking and management
• Integration with ERP systems
• Vertical storage solutions
• Flexible and modular storage designs
• Seismic and structural integrity considerations

Module 6: Environmental and Sustainability Considerations

• Renewable energy integration
• Green building materials and methods
• Advanced heating, ventilation, and air conditioning systems
• LED lighting and smart lighting controls
• Energy management systems
• Recycling and reusability in warehouse operations
• Efficient water use strategies
• Rainwater harvesting systems
• Compliance strategies for global operations

Module 7: Safety and Risk Management in Advanced Warehouses

• Advanced safety protocols and best practices
• Regulatory compliance and certifications
• Identifying and mitigating warehouse risks
• Advanced fire prevention and suppression systems
• Planning and training for emergencies
• Business continuity planning
• Designing for worker health and safety
• Ergonomic workstations and equipment
• Using technology to enhance safety
• Real-time monitoring and alert systems

Module 8: Human Factors and Ergonomics in Warehouse Design

• Reducing physical strain and injuries
• Designing efficient workstations
• Training and development programs
• Creating a supportive work environment
• Amenities and break areas
• Designing for effective human-robot collaboration

Module 9: Financial Considerations in Advanced Warehouse Design

• Detailed financial planning and analysis
• Comparing initial investment with long-term savings
• Identifying potential grants and incentives
• Financial models for capital investments
• Strategies for controlling costs during construction and operation
• Value engineering and cost optimisation

Module 10: Emerging Warehouse Technology Integration

• Integration with other enterprise systems
• IoT and its impact on warehouse operations
• AI and machine learning applications
• Digital twin and simulation technologies
• Cybersecurity and data management
• Use of automation tools for picking
• Inventory control software
• Cobots – Collaborative robots
• Voice picking tools
• Wearables
• Drones usage