Best Practices in Surface Production Operations Management Surface Operations and Troubleshooting Course

Did you know that inaccurate measurements of crude oil and gas production represent approximately 10% revenue loss to assets with attendant legal consequences, while systematic Total Productive Maintenance (TPM) implementation reduces catastrophic process failures by up to 75%, and advanced capacity planning optimization can increase oil output by 248 barrels per day in integrated field operations? These compelling statistics underscore the critical importance of advanced surface production operations management expertise.

Course Overview

The Best Practices in Surface Production Operations Management Surface Operations and Troubleshooting Course by Rcademy is meticulously designed to equip professionals with essential skills needed for effective oil and gas surface operations management. This comprehensive program delves into advanced production methodologies, providing participants with a robust understanding of how to optimize surface production operations while maintaining operational excellence and regulatory compliance.

Without specialized surface production operations training, professionals may struggle to maintain operational efficiency and revenue optimization. Research in upstream oil and gas production validates that regular application of preventive maintenance and technological capacity planning maximizes equipment reliability and overall process efficiency.

Why Select This Training Course?

Oil and gas production operations involving accurate measurement, efficient production deferment tracking, and enhanced integrated production planning processes pose significant challenges to proper oilfield asset management, with routine practices often failing to recognize and adhere to industry best practices. The complexity of modern surface production operations requires specialized expertise in metering systems, allocation processes, troubleshooting methodologies, and regulatory compliance to ensure optimal field performance and asset value preservation. Organizations operating in today’s competitive energy market must invest in comprehensive training to address weak deferment administration, inefficient metering systems, and poor allocation processes that cascade into unreliable business planning cycles.

Research shows organizations who implement best practices in surface production operations management gain significant competitive advantages through enhanced operational efficiency, reduced revenue loss, and improved regulatory compliance. Regular application of preventive maintenance and technological capacity planning maximizes equipment reliability and overall process efficiency, with empirical analysis demonstrating that disturbances at any processing stage risk disrupting the entire value chain. Advanced capacity planning and data-driven quality control through modern metering, allocation software, and automated monitoring are significantly correlated with higher quality outputs, safer operations, easier regulatory reporting, and sustainable business growth, while integrated PM strategies lead to reductions in corrective maintenance and improved uptime.

Studies show individuals who complete surface production operations training benefit from enhanced technical, analytical, and leadership skills through participation in robust production management systems and troubleshooting protocols, developing cross-disciplinary expertise ranging from equipment diagnostics to real-time analysis and proactive problem solving. Personal benefits include improved safety awareness and professional reputation through regular exposure to occupational safety training and hands-on problem-solving, which reinforces safe work habits and situational awareness while building reputational capital for career advancement. These experiences increase asset reliability and safety records, positioning professionals for progression into supervisory or analytical roles and enhancing their marketability for transitions between employers.

Take charge of your operational excellence and career advancement. Enroll now in the Rcademy Best Practices in Surface Production Operations Management Course to master critical production optimization skills and maximize your professional impact.

Who Should Attend?

The Rcademy Best Practices in Surface Production Operations Management Surface Operations and Troubleshooting Course is ideal for professionals at all levels who are involved in surface production management and optimization within the oil and gas industry. The following individuals should participate in this training course:

• Production Engineers responsible for optimizing the production process and ensuring operational efficiency
• Production Technicians involved in surface operations, overseeing equipment functionality and process reliability
• Field Operators managing the day-to-day operations of oil and gas production facilities
• Facility Managers overseeing entire surface production operations and ensuring seamless integration of systems
• Maintenance Personnel tasked with the upkeep and maintenance of equipment and facilities
• Process Engineers designing, optimizing, and troubleshooting processes within production operations
• Health, Safety, and Environment (HSE) Personnel focused on maintaining regulatory compliance and operational safety
• Supervisors and Managers providing leadership and oversight across various aspects of surface production
• Regulatory and Compliance Personnel ensuring all operations meet legal, environmental, and industry standards
• Consultants and Analysts delivering specialist advice, process analysis, and operational recommendations
• Any other individuals interested in strengthening technical, troubleshooting, and operational management skills relevant to surface production operations management in oil and gas.

What are the Training Goals?

The Rcademy Best Practices in Surface Production Operations Management Surface Operations and Troubleshooting Course is specially designed to help participants achieve the following objectives:

• Understand the fundamentals and life cycle of surface production operations in oil and gas
• Master the functionality, calibration, and maintenance of advanced metering systems for accurate flow measurement
• Develop effective strategies for production deferment tracking, reporting, and minimization
• Gain proficiency in production allocation methods, reconciliation processes, and the use of industry-standard software
• Apply integrated production and injection planning for optimized reservoir management and production performance
• Diagnose and troubleshoot common issues in surface operations using root cause analysis and corrective action techniques
• Ensure compliance with health, safety, and environmental (HSE) regulations and conduct effective risk assessments
• Build competency in real-time monitoring and operational adjustment for continuous process improvement
• Strengthen skills in implementing data-driven quality control and capacity planning for sustainable operations
• Enhance preparedness for emergency response, environmental impact assessment, and regulatory reporting

How Will This Training Course Be Presented?

At Rcademy, the extensive focus is laid on the relevance of the training content to the audience. Thus, content is reviewed and customised as per the professional backgrounds of the audience.

The training framework includes:

• Expert-led lectures delivered by experienced surface production operations professionals using audio-visual presentations
• Interactive practical training ensured through sample assignments or projects and role-plays that simulate real production scenarios
• Trainee participation encouraged through hands-on activities that reinforce theoretical concepts
• Case studies featuring real-world surface production challenges and solutions from various oil and gas operations
• Best practice sharing sessions where participants discuss experiences and learn from peers

The theoretical part of training is delivered by an experienced professional from the relevant domain, using audio-visual presentations. This immersive approach fosters practical skill development and real-world application of surface production operations principles through comprehensive coverage of metering systems, troubleshooting methodologies, and production optimization.

This theoretical-cum-practical model ensures participants gain both foundational knowledge and practical skills needed for effective surface production operations management.

Register now to experience a truly engaging, participant-focused learning journey designed to equip you for success in surface production operations excellence.

Course Syllabus

Module 1: Overview of Surface Production Operations

• Introduction to Oil and Gas Industry
• Life Cycle of a Well
• Types of Surface Production Facilities
• Role of Surface Operations in the Production Process
• Surface production facilities processing extracted oil and gas to deliver marketable hydrocarbons
• Key components including separators, pumps, compressors, and pipelines for production optimization
• Understanding fluid characteristics and behavior in surface operations management
• Industry standards and guidelines for surface operations ensuring regulatory compliance

Module 2: Metering Systems

• Introduction to Metering Systems
• Types of Flow Meters
• Calibration and Maintenance of Flow Measurement Devices
• Data Handling and Reporting
• Well testing and measurement systems for proper allocation of gas, oil, and water production
• Custody transfer systems including LACT units with BS&W probes and sampling capabilities
• Flow measurement devices requiring regular calibration and maintenance for accuracy
• Data collection and reporting systems essential for accounting and reservoir studies

Module 3: Production Deferment Administration

• Understanding Production Deferment
• Causes of Production Deferment
• Deferment Tracking and Reporting
• Strategies for Minimizing Deferment
• Production deferment as lost production time impacting revenue and operational efficiency
• Equipment failures, maintenance downtime, and operational constraints as primary causes
• Systematic tracking and reporting systems for deferment analysis and management
• Preventive maintenance and optimization strategies for minimizing production deferment

Module 4: Production Allocation & Reconciliation

• Allocation Methods and Techniques
• Challenges in Allocation
• Allocation Systems and Software
• Reconciliation of Production Data
• Production allocation essential for accounting purposes and reservoir management
• Multiple allocation methods including flow measurement, test data, and modeling approaches
• Software systems enabling automated allocation and reconciliation of production data
• Data reconciliation processes ensuring accuracy and consistency across measurement systems

Module 5: Integrated Production/Injection Plan

• Integrated Production and Injection Strategies
• Reservoir Management and Production Planning
• Optimization of Production and Injection Rates
• Real-Time Monitoring and Adjustments
• Integrated production and injection planning for reservoir performance optimization
• Real-time monitoring systems enabling dynamic production rate adjustments
• Reservoir management strategies coordinating surface operations with subsurface performance
• Production optimization through systematic coordination of surface and subsurface systems

Module 6: Troubleshooting in Surface Production Operations

• Common Issues in Surface Operations
• Root Cause Analysis Techniques
• Implementing Corrective Actions
• Case Studies and Practical Exercises
• Common separation system issues including equipment failures and performance degradation
• Root cause analysis methodologies for identifying and addressing operational problems
• Corrective action implementation ensuring sustainable solutions and performance improvement
• Troubleshooting techniques for separators, compressors, and treatment systems

Module 7: Safety and Environmental Considerations

• Health, Safety, and Environmental (HSE) Regulations
• Risk Assessment and Mitigation
• Environmental Impact Assessment in Surface Operations
• Emergency Response Planning
• Safety systems for hazard detection and personnel protection in surface operations
• Environmental compliance requirements for produced water treatment and disposal
• Risk assessment and mitigation strategies for surface production facilities
• Emergency response planning including spill prevention and hazardous situation management

Module 8: Case Studies and Practical Applications

• Real-world Case Studies in Surface Production Operations
• Simulation Exercises
• Group Discussions and Problem-Solving
• Field case studies demonstrating best practices in surface production management
• Simulation exercises providing hands-on experience with operational scenarios
• Problem-solving methodologies applied to real-world production challenges
• Group discussions fostering knowledge sharing and collaborative learning

Module 9: Best Practices and Industry Trends

• Industry Best Practices in Surface Operations
• Emerging Technologies and Innovations
• Future Trends in Surface Production Management
• Equipment integrity and maintenance programs ensuring reliable operations
• Performance metrics and key performance indicators for operational excellence
• Continuous improvement strategies including Lean and Six Sigma methodologies
• Digital transformation and emerging technologies in surface production operations

Training Impact

The impact of Surface Production Operations Management training is evident across globally recognized oil and gas operations:

Caspian Sea Production Excellence Total Productive Maintenance and Process Optimization (Caspian Region)
Implementation: A comprehensive empirical study of a major Caspian Sea oil producer demonstrated that implementing Total Productive Maintenance (TPM) strategies drastically reduced the likelihood of catastrophic process failures and production deferments. The operation utilized regular preventive maintenance actions to reduce unplanned equipment stoppages and ensure production continuity despite high H2S content and harsh safety challenges, resulting in higher recovery rates and enhanced regulatory compliance.
Results: The TPM implementation achieved significant reduction in catastrophic process failures through systematic preventive maintenance protocols, improved production continuity and higher recovery rates despite challenging operational conditions, and enhanced regulatory compliance and safety performance through structured maintenance and monitoring systems, demonstrating how comprehensive surface production training enables exceptional operational performance and risk mitigation.

Nigerian Oil and Gas Operations Capacity Planning and Operational Excellence (Nigeria)
Implementation: A peer-reviewed study surveying four major oil and gas companies in Rivers State, South-South Nigeria revealed that advanced capacity planning and data-driven quality control systems significantly correlate with superior operational performance. Companies implemented modern metering systems, allocation software, automated monitoring, and systematic allocation/reconciliation processes to achieve higher quality outputs, safer operations, and sustainable business growth.
Results: Organizations with advanced capacity planning and technological adoption outperformed peers on every operational quality metric measured, achieving superior output reliability and operational cost savings through systematic processes. Implementation resulted in improved quality control and regulatory compliance through data-driven monitoring systems, while enhanced operational efficiency and reduced revenue loss validated the critical importance of best-practice surface production management, showcasing how professional training drives measurable operational excellence.

Iranian Brown Field Optimization Integrated Technical and Economic Optimization (Iran)
Implementation: An integrated technical and economic optimization study in Iranian brown fields demonstrated the value of systematic surface and well-facility coordination through comprehensive field-level analysis. The operation implemented best-practice troubleshooting methodologies including separator pressure tuning, gas lift optimization, and integrated production planning to maximize oil output and operational efficiency across surface production facilities.
Results: Systematic surface and well-facility coordination achieved increased oil output by up to 248 barrels per day through optimized separator pressures and gas lift systems, demonstrating measurable value of best-practice troubleshooting and optimization techniques. The integrated approach resulted in enhanced production efficiency and economic performance through systematic coordination of surface operations, while improved asset optimization validated the importance of comprehensive training in surface production management and troubleshooting methodologies.

Be inspired by the world’s most successful oil and gas operations. Secure your spot in the Rcademy Best Practices in Surface Production Operations Management Course and unlock your operational excellence potential today.