HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course

Why Select this Training Course?

HAZOP, otherwise known as Hazard and Operability Analysis Study, is a method for pinpointing potential hazards and operational issues in industrial processes, while Process Hazard Analysis (PHA) is a broader approach that includes various methods for identifying and mitigating risks in industrial operations. In today’s dynamic industrial landscape, ensuring safety and compliance amid complex processes and regulations is paramount. Implementing effective HAZOP and PHA methodologies is crucial for identifying and mitigating risks, but it requires ongoing adaptation to address evolving threats and maintain operational resilience.

This Rcademy HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course will equip participants with the necessary skills and knowledge to effectively lead HAZOP and PHA processes within their organisations. The course covers topics such as the principles and methodologies of HAZOP and PHA, leadership roles and responsibilities during analysis studies, practical exercises using various analysis techniques, and best practices for conducting successful hazard assessments.

How do I start a Hazard and Operability Analysis Study (HAZOP)?

The first step of the HAZOP analysis is to determine the scope and purpose of the study. Then, an efficient HAZOP team is formed, which should include people with various experiences related to the process. The system or process under analysis is then decomposed systematically into nodes that can be easily inspected. Subsequently, the process parameters for each node are defined, thereby creating the context for applying deviation keywords used to determine deviations from the design. The analysis then examines different implications of these deviations or causes for the deviations, as well as positive existing measures to avoid some of these risks. Finally, all observations made from the HAZOP analysis are documented for future usage and actions.

How do you lead a (Process Hazard Analysis) PHA?

Typical Process Hazard Analysis is carried out in several phases. First, the specific process under consideration is chosen. Next, a PHA team is created, which should include people who are competent in their respective fields. Group meetings are then set to ensure proper and systematic discussion of issues. Depending on the type of process, the right method for PHA is determined out of the available list. The PHA is then performed, which entails threat identification and evaluation assessment. Information that is gathered in the PHA is documented in a very comprehensive manner. Using the results arrived at, an action plan is formulated to deal with the risks that have been highlighted. Lastly, the strategies outlined in the plan are then put into action to improve the safety and robustness of the process.

Who Should Attend?

The Rcademy HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course is designed for industrial leaders such as:

• Chemical Engineers who are tasked with ensuring safe and efficient processes.
• Safety Managers who are tasked with programme implementations and management for safety through hazard analysis for risk mitigation.
• Industrial Hygienists tasked with workplace hazard assessment like chemical exposure.
• Process Safety Engineers in charge of safety practices design and implementations to prevent industrial accidents.
• Plant Managers who are responsible for operational supervision and driving safety compliance.
• Environmental Health Specialists.
• Quality Assurance Managers.
• Project Engineers.

What are the Course Objectives?

The primary objectives of this Rcademy HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course are to empower professionals to:

• Understand basic HAZOP and PHA systems functions and applications.
• Understand HAZOP basic concepts, purpose, and methods of implementation.
• Utilise HAZOP and “What-If” methods to engage in practical PHA exercises.
• Conduct successful PHA studies by applying industry best practices, effective strategies, and critical success factors.
• Apply HAZOP guidewords and parameters in hazard management evaluations.
• Learn the best practices, tactics, and success factors responsible for a successful PHA study.
• Understand the need for design intent in HAZOP studies.

How will this Course be Presented?

This Rcademy HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course is participant-based and curated specifically to meet their expectations and grow their skills and knowledge. The training will be delivered using different approaches and techniques that ensure learning efficiency for the participants. Experts in the field with years of practice and experience will deliver the course, ensuring proficiency, quality and consistency. The modules are created following in-depth and thorough research on the subject.

This Rcademy HAZOP and Process Hazard Analysis (PHA) Leader Certification Training Course provides theoretical and practical learning approaches by providing lecture notes, slides on the subject, real-life scenarios, and lecture notes. Participants will also participate in seminar workshops, quizzes, presentations, and constant feedback on the lessons learned to ensure their satisfaction.

What are the Topics Covered in this Course?

Module 1: Introduction to HAZOP and PHA

• HAZOP and its methodology
• Introduction to Process Hazard Analysis (PHA)
• Regulatory standards and requirements
• HAZOP and PHA industry application
• Examples and case studies
• Leadership role in HAZOP and PHA
• Ethical considerations
• Risk management principles

Module 2: Fundamentals of Hazard Identification

• Identifying process hazards
• Chemical, physical, and biological hazards
• Techniques for identifying hazards
• Hazard identification and human factors
• Environmental implication
• Hazardous vents
• Communication and documentation of hazards
• Case studies and exercises

Module 3: Techniques and Methodology in HAZOP

• Guidewords and parameters in HAZOP
• Study scope and node identification
• HAZOP protocols and procedures
• Development and analysis scenario
• Documentation and reporting
• HAZOP software tools
• Facilitation skills and group dynamics
• Practical HAZOP exercises

Module 4: Process Hazard Analysis (PHA) Techniques

• “What-If” analysis
• Analysis checklist
• Failure Modes and Effects Analysis (FMEA)
• Event Tree Analysis (ETA)
• Fault Tree Analysis (FTA)
• Bow-tie analysis
• Layers of Protection Analysis (LOPA)
• Comparative risk assessment

Module 5: HAZOP/PHA Leadership and Management

• HAZOP/PHA leadership roles
• Communication skills and team building
• Strategies for resolving conflicts
• Hazard analysis decision-making
• Stakeholder expectation management
• Meeting facilitation and time management
• Project management principles
• Leadership case studies

Module 6: Practical Applications and Case Studies

• HAZOP/PHA applications in real-world
• Industries case studies
• Lessons learned from past incidents
• Strategies for reducing risk
• Hazard analysis best practices

Module 7: Assessing and Managing Risks

• Methods and criteria risk assessment
• Quantitative risk analysis (QRA)
• Techniques for consequence analysis
• Assessing the uncertainties and probabilities
• Risk matrix development
• Strategies for risk communication
• Mitigating and controlling risks
• Risk management and continuous improvement

Module 8: Documentation and Reporting

• Hazard analysis documentation required
• Writing effective HAZOP/PHA reports
• Record-keeping and data management
• Obligations for regulatory reporting
• Procedures for document control
• Presentation techniques for report
• Follow-up actions and recommendations
• Review and audit processes

Module 9: Planning for Emergency Response

• Identification of emergency scenarios
• Emergency response procedures
• Training and drills for emergency situations
• Communication protocols during emergencies
• Coordination with external emergency services
• Post-incident evaluation and improvement
• Integration of emergency response with hazard analysis
• Case studies and lessons learned

Module 10: Continuous Improvement and Auditing

• Importance of continuous improvement in safety
• Implementing feedback from hazard analysis
• Monitoring and reviewing safety performance
• Conducting internal audits of hazard analysis processes
• Compliance audits and regulatory requirements
• Corrective and preventive action processes
• Benchmarking and best practices in safety management
• Developing a safety culture and engagement

Module 11: Emerging Trends

• AI and machine learning applications – natural language processing
• Integration of digital twins
• Enhanced simulation software
• Cybersecurity in process safety
• Cloud security in HAZOP
• Using professional facilitators for PHA
• Human factors and ergonomics
• Dynamic risk assessment
• Regulatory and standard evolution
• Cross-discipline approaches